Optra 2004   Service Manual   GENERAL   Foreword   General Information   ENGINE   GENERAL ENGINE INFORMATION   1.4L1.6L DOHC ENGINE MECHANICAL   1.8L DOHC ENGINE MECHANICAL   ENGINE COOLING   ENGINE ELECTRICAL   ENGINE CONTROLS   ENGINE EXHAUST   SUSPENSION   SUSPENSION DIAGNOSIS   WHEEL ALIGNMENT   FRONT SUSPENSION   REAR SUSPENSION   TIRES AND WHEELS   DRIVELINEAXLE   AUTOMATIC TRANSAXLE DRIVE AXLE   MANUAL TRANSAXLE DRIVE AXLE   BRAKES   HYDRAULIC BRAKES   MASTER CYLINDER   POWER BOOSTER   FRONT DISC BRAKES   REAR DISC BRAKES   REAR DRUM BRAKES   ANTILOCK BRAKE SYSTEM   PARKING BRAKE   TRANSMISSION   ZF 4HP16 AUTOMATIC TRANSAXLE   AISIN AUTOMATIC TRANSAXLE   FIVE SPEED MANUAL TRANSAXLE   CLUTCH   STEERING   POWER STEERING SYSTEM   POWER STEERING PUMP   POWER STEERING GEAR   STEERING WHEEL AND COLUMN   HVAC (HEATING, VENTILATION, AND AIR CONDITIONING)   HEATING AND VENTILATION SYSTEM   MANUAL CONTROL HEATING, VENTILATION, AND AIR CONDITIONING SYSTEM   AUTOMATIC TEMPERATURE CONTROL HEATING, VENTILATION AND AIR CONDITIONING SYSTEM   RESTRAINTS   SEAT BELTS   SUPPLEMENTAL INFLATABLE RESTRAINTS (SIR)   BODY AND ACCESSORIES   BODY WIRING SYSTEM   LIGHTING SYSTEMS   HORNS   WIPERS WASHER SYSTEMS   INSTRUMENTATION DRIVER INFORMATION   AUDIO SYSTEMS   INTERIOR TRIM   SEATS   WATERLEAKS   WINDNOISE   SQUEAKS AND RATTLES   GLASS AND MIRRORS   EXTERIOR TRIM   FRAME AND UNDERBODY   BUMPERS AND FASCIAS   DOORS   ROOF   BODY FRONT END   BODY REAR END   REMOTE KEYLESS ENTRY AND ANTI?THEFT SYSTEM   IMMOBILIZER ANTI THEFT SYSTEM   Body Repair Manual   SERVICE NOTICE   GENERAL INFORMATION   PREPARATIONS OF BODYWORK   WELDING AND TOOLS   FRONT   ROOF, BACK PANEL AND REAR FLOOR PANEL   FRAME DOOR OPENING, DOOR AND SIDE PANEL OUTER   FENDER, HOOD AND TRUNK LID   BODY DIMENSION   SEALING, CAULKING AND DEADNER   RUST PREVENTION   BODY FRAME REPAIR EQUIPMENT   Labor Time Guide   0 CONTENTS   Foreword   Contents   1 ENGINE   Section 1   SOHC ENGINE MECHANICAL   DOHC ENGINE MECHANICAL   ENGINE COOLING   ENGINE ELECTRICAL   ENGINE CONTROLS   ENGINE INTAKE & EXHAUST   2 SUSPENSION   Section 2   FRONT SUSPENSION   REAR SUSPENSION   TIRES & WHEEL   3 DRIVE LINE AXLE   Section 3   AXLE SHIFT PARTS   4 BRAKES   Section 4   HYDRAULIC BRAKES   MASTER CYLINDER & POWER BOOSTER   FRONT BRAKES   REAR BRAKES   ANTI LOCK BRAKE SYSTEM   PARKING BRAKES   5 TRANSMISSION TRANSAXLE   Section 5   ZF 16HP AUTO TRANSAXLE   AISIN AUTO TRANSAXLE   FIVE SPEED MANUAL TRANSAXLE (D16, D20)   FIVE SPEED MANUAL TRANSAXLE (Y4M)   CLUTCH   6 STEERING   Section 6   POWER STEERING SYSTEM   MANUAL STEERING GEAR   STEERING WHEEL & COLUMN   7 HEATING, VENTILATION,   Section 7   HEATING & VENTILATION   HVAC CONTROL   8 RESTRAINTS   Section 8   SEAT BELTS   S. R. S (SUPPLEMENTAL INFLATABLE RESTRAINTS)   9 BODY & ACCESSORIES   Section 9   BODY WIRING SYSTEM 9A   LIGHTING SYSTEM 9B   WIPER WASHER SYSTEM 9D   INST. DRIVER SYSTEM 9E   AUDIO SYSTEM 9F   INTERIOR TRIM 9G   SEATS 9H   GLASS & MIRRORS 9L   EXTERIOR PARTS 9M   BUMPERS & FASCIAS 9O   DOORS 9P   ROOF 9Q   BODY FRONT END 9R   BODY REAR END 9S   10 PAINT   Section 10   PAINT   PAINT EXTERIOR   Electrical Wiring Diagram   LHD   1. HOW TO USE ELECTRICAL WIRING DIAGRAM   2. POSITION OF CONNECTORS AND GROUNDS   3. WIRING DIAGRAM FOR POWER SUPPLIES   4. USAGE AND CAPACITY OF FUSES IN FUSE BLOCK   5. ELECTRICAL WIRING DIAGRAMS   RHD   1. HOW TO USE ELECTRICAL WIRING DIAGRAM   2. POSITION OF CONNECTORS AND GROUNDS   3. WIRING DIAGRAM FOR POWER SUPPLIES   4. USAGE AND CAPACITY OF FUSES IN FUSE BLOCK   5. ELECTRICAL WIRING DIAGRAMS   Pre-Delivery Inspection   0. FOREWORD   1. GENERAL INTRODUCTION   2. ENGINE COMPARTMENT   3. BODY ACCESSORIES   4. UNDER VEHICLEK   5. ROAD TEST   6. APPEARANCE   7. ANNEX